Production Lines

Fully integrated production flows that connect multiple processes into a synchronized, high-efficiency manufacturing system.

What are Production Lines

An assembly line is a connected series of assembly stations forming a continuous production flow, where each step is synchronized to build a product progressively.

These systems are typically used when a process:

  • involves high or medium production volumes
  • requires balanced cycle times
  • benefits from standardized operations
  • demands consistent throughput and traceability

By integrating multiple stations, transport systems, and control logic, a streamlined production process is achieved where efficiency, consistency, and scalability come together.

At Fixar, we begin by mapping the complete production flow and defining takt time, process balance, and system requirements. We translate this into a structured and scalable line concept.

The process typically includes:

  • analysis of production flow and cycle times
  • line balancing and layout definition
  • concept development and system engineering
  • integration of stations, transport, and control systems
  • build, assembly, and installation
  • testing, commissioning, and validation

After implementation, we support start-up and optimization to ensure stable throughput and long-term efficiency.

Fixar approaches each project with a structured and collaborative methodology, ensuring full transparency throughout the development of the line. Close cooperation guarantees alignment with production targets and operational constraints.

The result is an assembly line that:

  • integrates smoothly into your production environment
  • delivers stable throughput and balanced operations
  • is scalable and adaptable to future needs

After commissioning, we support ramp-up and provide documentation and training for operators and technical teams.

Production Lines realizations

Automotive
Production Lines

Spoiler Assembly Line

Integrated assembly line for automotive spoilers, combining dedicated assembly and quality inspection stations into an efficient and flexible production process.

FRequently asked questions

Yes. FiXar remains involved after delivery through start-up support, optimisation, technical assistance and maintenance advice. This ensures that the industrial automation system continues to perform reliably throughout its lifecycle.

Yes. FiXar integrates vision and measurement systems when required for process control, quality verification or positioning. These systems are connected to the automation and PLC architecture for fully automated inspection and control.

Traceability and data logging are integrated through data exchange with existing systems, such as MES platforms. This allows production data, process parameters and quality information to be automatically recorded and monitored.

Yes. We design systems with variant production in mind. Through smart programming, modular tooling or vision integration, automation stations can handle multiple product variants without complex changeovers.

Yes. Safety is integrated from the design phase in accordance with applicable standards. Depending on the application, we use safety PLCs, light curtains, physical guarding and risk assessments based on PL/SIL principles.

Yes. FiXar integrates industrial automation systems into both new installations and existing production lines. We align with existing PLC architectures and, where required, connect to MES systems for data logging, traceability and production monitoring.

FiXar primarily works with Siemens TIA Portal for PLC-based industrial automation. This platform enables the development of reliable, maintainable automation software and smooth integration into existing production environments.

FiXar delivers integrated industrial automation systems, from analysis and concept engineering to build, validation and post-delivery support. We combine mechanics, automation and software into stable systems that perform reliably in serial production environments.

FiXar primarily works with Siemens TIA Portal for PLC automation, depending on the project requirements.

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