Manipulators

Intelligent handling solutions that enhance operator control, safety, and precision when positioning and assembling components.

What are Manipulators

A manipulator is an assistive device that helps operators lift, move, and precisely position components during assembly or handling tasks.

These systems are typically used when a process:

  • involves heavy or bulky parts
  • requires precise positioning
  • is ergonomically challenging
  • needs safe and controlled handling

By combining mechanical support with intuitive control, a safe and efficient handling process is created where ergonomics, accuracy, and productivity come together.

At Fixar, we start by analysing the handling challenges, including weight, reach, precision, and operator interaction. Based on this, we design a manipulator solution that maximizes safety and ease of use.

The process typically includes:

  • analysis of handling requirements and ergonomics
  • definition of load, range, and movement needs
  • concept development and engineering
  • selection or design of gripping and control systems
  • build and integration
  • testing and validation

After deployment, we ensure proper operator training and ongoing support for safe and efficient operation.

Fixar develops manipulator solutions with a strong focus on usability, safety, and operator comfort, maintaining clear communication throughout the project. The solution is tailored to real working conditions and user interaction.

The result is a manipulator system that:

  • improves ergonomics and reduces physical strain
  • enables precise and controlled handling
  • is safe, intuitive, and reliable in daily use

After installation, we ensure proper training and support for safe and efficient operation.

Manipulators realizations

AerospaceAutomotiveDiversified markets
Manipulators

Ergonomic Hand Tool Manipulators

Ergonomic custom manipulators designed for handling heavy tooling and performing high-torque bolt tightening operations safely and efficiently in demanding industrial environments.

Automotive
Manipulators

Battery Pack Manipulator

Integration of a manipulator into the assembly line, enabling automated detection and handling of a battery pack component. The manipulator picks up the part and presents it to the operator for inspection and subsequent sub-assembly operations.

FRequently asked questions

Yes. FiXar remains involved after delivery through start-up support, optimisation, technical assistance and maintenance advice. This ensures that the industrial automation system continues to perform reliably throughout its lifecycle.

Traceability and data logging are integrated through data exchange with existing systems, such as MES platforms. This allows production data, process parameters and quality information to be automatically recorded and monitored.

Yes. We design systems with variant production in mind. Through smart programming, modular tooling or vision integration, automation stations can handle multiple product variants without complex changeovers.

Yes. Safety is integrated from the design phase in accordance with applicable standards. Depending on the application, we use safety PLCs, light curtains, physical guarding and risk assessments based on PL/SIL principles.

Yes. FiXar integrates industrial automation systems into both new installations and existing production lines. We align with existing PLC architectures and, where required, connect to MES systems for data logging, traceability and production monitoring.

FiXar primarily works with Siemens TIA Portal for PLC-based industrial automation. This platform enables the development of reliable, maintainable automation software and smooth integration into existing production environments.

FiXar delivers integrated industrial automation systems, from analysis and concept engineering to build, validation and post-delivery support. We combine mechanics, automation and software into stable systems that perform reliably in serial production environments.

FiXar primarily works with Siemens TIA Portal for PLC automation, depending on the project requirements.

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