Manipulator – Universal Material Handling Automation

A custom-built automation solution that safely transfers and positions large, flexible components during end-of-line packaging.

Manipulator - Universal Material Handling Automation

This realization was developed to streamline the handling of automotive carpet components at the end of the production line. Two mirrored manipulators securely grip each product, lift it from the assembly position and place it accurately into the designated transport frame.

The system combines robust mechanical engineering, pneumatic clamping, Siemens PLC control and integrated safety technology. Operators initiate the cycle from the workstation while safety scanners, emergency controls and clear signalling protect the surrounding work area. The result is a reliable, ergonomic and repeatable material-handling process designed around the customer’s existing production equipment and transport frames.

FRequently asked questions

What does this automation system do?

It automatically grips, moves and positions large flexible components from the production workstation into transport frames.

How many manipulators were supplied?

The solution consists of two mirrored manipulators, allowing two workstations to operate efficiently.

How is operator safety ensured?

Safety scanners monitor the operating area, complemented by emergency stops, safety controls, warning signals and guarded movement zones.

Can the system be adapted to existing equipment?

Yes. It was engineered to integrate with existing assembly tables and transport frames, including the required locking and positioning functions.

What are the main benefits?

The installation improves ergonomics, reduces manual handling, ensures consistent positioning and supports a safer, more efficient end-of-line packaging process.

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